Flexibilität ist die umfassende Leistung des Films unter Einwirkung äußerer Kräfte, einschließlich Elastizität, Plastizität, adhesion and other factors. This performance index reflects the adaptability and durability of the film in actual use. In this article, we will explore the concept of flexibility, Testmethoden, and its application in the coatings industry.

The definition of flexibility
Flexibility is the performance of the film when subjected to external forces, which can usually be divided into the following aspects:

Elastizität

Whether the film can return to its original state under the action of external forces, das ist, whether it is elastic. This includes the tensile and compressive properties of the film.

Plastizität

Whether the film will be permanently deformed under the action of external forces, das ist, whether it has plasticity. The flexibility test also includes the plastic behavior of the film.

Flexibilität: Messen Sie die Gesamteigenschaften des Films

Adhesive force

Whether the film can be firmly attached to the substrate, das ist, the adhesion force. The interface between the film and the substrate was also investigated in the flexibility test.

Schlagfestigkeit

A measure of flexibility used to assess the resistance of a film to rapid deformation. Impact resistance is usually related to the flexibility of the film.

postformability

Whether the film is able to maintain its flexibility and properties during subsequent processing, such as applications in the coil coating industry and the can industry.

Flexibilität: Messen Sie die Gesamteigenschaften des Films

Flexibility test method
The method of determination of flexibility is usually carried out by bending the film template. These test methods involve bending the film with the substrate and seeing if the film breaks or stretches. The choice of these test methods depends on the type of film, application and test criteria. Each method has its own scope of application and advantages. The following are some commonly used flexibility testing instruments and methods:

Shaft and rod measuring apparatus

Using steel shaft rods of different diameters, the painted template is bent on the shaft rod to observe whether the bending causes damage to the paint film. The minimum rod diameter indicates the flexibility of the film.

Biegeprüfgerät für zylindrische Wellen

The bending test of the film was performed using a cylindrical shaft. This method is suitable for thinner test plates, and the flexibility is assessed by seeing if the paint film cracks or is stripped.

Conical flexure tester

Use a cone to flex the coating template and observe the minimum diameter that causes the film to break. This instrument is suitable for the whole plate test and eliminates the influence of human body on the temperature rise of the test plate.

Flexibilität: Messen Sie die Gesamteigenschaften des Films

Cup testing machine

By pushing the ball punch to the back of the painted test board, observe whether it causes cracking or peeling of the paint film. Die Mindesteindringtiefe gibt die Flexibilität der Folie an.

T-bend test

For coil coatings, the template is folded in half to observe whether it is cracking, und dann werden kontinuierliche Tests durchgeführt, normalerweise als 0T gekennzeichnet, 1T, 2T, usw., Zeigt die Flexibilität des Beschichtungsfilms an.

Flexibilität: Messen Sie die Gesamteigenschaften des Films

Application of flexibility
Flexibility testing has a wide range of applications in the coatings industry:

Qualitätskontrolle: Mithilfe von Flexibilitätstests können Hersteller sicherstellen, dass ihre Beschichtungsprodukte im tatsächlichen Einsatz die gewünschte Haltbarkeit und Anpassungsfähigkeit aufweisen.

Farbauswahl: Basierend auf den Ergebnissen des Flexibilitätstests können Hersteller Lacktypen und -formulierungen auswählen, die für verschiedene Anwendungen geeignet sind.

Bewertung der Nachformbarkeit: Flexibility testing can also be used to assess the performance of the film during subsequent processing, wie Anwendungen in der Walzenbeschichtungs- und Formindustrie.

Entwicklung und Verbesserung: By understanding flexibility, manufacturers can better develop and improve coating formulations to meet different performance requirements.

Zusamenfassend, flexibility is one of the important properties of the coating film, which directly affects the quality and availability of the coating product. With flexibility testing, manufacturers can ensure that their products perform well in a variety of applications and meet the needs of their customers. Die Wahl der Flexibilitätstestmethode sollte auf der spezifischen Situation und den Standardanforderungen basieren, um die Genauigkeit und Vergleichbarkeit der Testergebnisse sicherzustellen.