ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
Panimula
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ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
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This document has been prepared by Technical Committee ISO/TC 107, Metallic and other inorganic Coatings, Sub-Committee SC 4, Hot Dip Coatings (galvanization, atbp.) in cooperation with Technical Committee CEN/TC 262 of the European Committee for Standardization (CEN) on metallic and other inorganic Coatings, According to the technical cooperation agreement between ISO and CEN (Kasunduan sa Vienna).
The fourth edition cancelates and replaces the third edition (ISO 1461:2009), na kung saan ay teknikal na binago.
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
The main changes are as follows:
— Added definitions of “galvanizing”, “post-treatment”, “additional coating”, “wet storage stain” at “dual phase system” in Chapter 3;
-The difficulty of removing flux residues and zinc ash when restricted access is recognized in 6.1;
– The reference area selection procedure has been clarified and additional requirements have been added in 6.2.3 to avoid the use of reference areas on certain small auxiliary components on larger items;
— Modified refurbishment requirements for uncoated areas: removed the requirement for zinc-containing paint pigments to comply with ISO 3549; Annex C has been extended to include additional information on the applicability of the different refurbishment methods given in 6.3;
— All requirements related to coating thickness, including Tables 3 at 4, have been placed in 6.5, including requirements related to the dimensions of items previously in the control sample in 6.2.3; The new requirements for these steels in 6.5 recognize the lower coating thickness that results in ultra-low reactivity steels;
– Updated corrosion resistance information for galvanized coatings, including long-term corrosion resistance in reference to ISO 9224 in Appendix E.
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
Any feedback or questions regarding this document should be referred to the user’s national standards body. A full list of these institutions can be found at iso.org/members.html.
1 Saklaw ng aplikasyon
This document specifies the general properties of hot dip galvanized coatings and test methods for hot dip galvanized coatings applied by immersing steel products (including certain castings) in a zinc melt (containing no more than 2% of other metals). This document does not apply to:
a) continuous hot dip galvanized sheet, wire and braided or welded mesh products;
b) hot-dip galvanized pipes in automation equipment;
c) hot dip galvanized products (such as fasteners) for which specific standards exist and may include additional requirements or requirements different from those in this document.
Tala: Individual product standards can be incorporated into this document by referring to the number of galvanized coatings, or they can be combined with product-specific modifications. Different requirements can also be made for galvanized coatings on products designed to meet specific regulatory requirements.
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
This document does not apply to post-treatment or additional coating of hot dip galvanized products.
2 Normatibong mga dokumento ng sanggunian
When the following documents are referred to in the text, part or all of them constitute the requirements of this document. Para sa mga petsang sanggunian, angkop ang bersyon na citation-only. Para sa mga walang petsang pagbanggit, the new version of the cited document (kasama ang anumang mga rebisyon) angkop.
ISO 752, zinc ingot
ISO 1460, Metallic coatings — hot dip galvanized coatings on ferrous metallic materials — gravimetric determination of mass per unit area
ISO 2064, Metal at iba pang mga inorganic coatings – Definitions and conventions for thickness measurement
ISO 2178, non-magnetic coatings on magnetic substrates – Pagsukat ng kapal ng patong – magnetic method
ISO 2859-1, Sampling procedures for inspection by property – Bahagi 1: Sampling scheme for the acceptance quality limit (AQL) index for batch inspection
ISO 2859-2, Sampling procedures for testing by property – Bahagi 2: Sampling plans indexed by restricted quality (LQ) for testing of isolated batches
ISO 2859-3, sampling procedures for testing by property – Bahagi 3: Sampling procedures for skipping batches
ISO 10474, Steel and steel products – inspection documents
ISO 14713-2:2019, Zinc coatings — Guidelines and recommendations for corrosion protection of steel in structured-part 2: Mainit dip galvanizing
EN 1179, Zinc and zinc alloys — primary zinc
EN 13283, Zinc and zinc alloys — Recycled zinc
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
3 Mga tuntunin at kahulugan
Para sa mga layunin ng dokumentong ito, ang mga termino at kahulugan na ibinigay sa ISO 2064 and below apply.
ISO at IEC mapanatili ang mga database ng terminolohiya para sa standardisasyon sa:
– ISO online na platform ng pag browse: iso.org/obp
– IEC Electropedia: available at electropedia.org
3.1 Mainit dip galvanizing
To form a galvanized coating of zinc or zinc-iron alloys or both on fabricated iron or steel products by immersion of a zinc melt (3.16)
3.2 Hot dip galvanized coating
Galvanized coating
The coating obtained by intermittent hot dip galvanizing (3.1)
3.3 Electroplating machine
Hot dip galvanized (3.1) batch steel products company or organization
3.4 Galvanized layer
Total mass of zinc or zinc alloy per surface area, o pareho
Tala 1: The quality of galvanized coating is expressed in grams per square meter, g/m 2.
3.5 Thickness of galvanized layer
Total thickness of zinc or zinc alloy, o pareho
Magsalita 1: The thickness is expressed in micrometer µm.
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
3.6 Salient surface
A portion of an article that is or will be covered by a galvanized coating and that is required for the use of performance or appearance or both
3.7 Control samples
Select items or groups of items from the batch for sampling
3.8 Reference Area
An area where a specific number of single measurements are made
3.9 Thickness of local galvanized layer
The average galvanized coating thickness (3.5) is a single value from a magnetic test or a weight test obtained from a specific number of measurements within the reference area (3.8)
3.10 Average galvanized layer thickness
Average thickness of local galvanized coating (3.9)
3.11 Local galvanizing layer
Galvanized layer quality value obtained from a single weight test (3.4)
3.12 Average galvanized coating quality
Average galvanized coating quality (3.4) determined by using a control sample (3.7) or by conversion of the average galvanized coating thickness (3.10)
Tala ng Pagpasok 1: Control samples should be selected according to Chapter 5 using tests conforming to ISO 1460.
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
3.13 Inspection batch
Single order or single delivery load
3.14 Acceptance
Inspection batch (3.13) at hot dip galvanizing (3.1) factory unless otherwise specified
3.15 Uncoated area
The area of a steel product that does not react with molten zinc
3.16 Zinc melt
A molten substance containing chiefly zinc
3.17 Weld leakage
Discharge the previously reserved pretreatment solution from a narrow space between two closely contacting surfaces of intermittent welding or from a very small cavity (pinhole) in the weld of a galvanized product
3.18 After treatment
Immediate application of chemical or other treatments that have a temporary effect, such as inhibiting wet storage stains (3.20) or enhancing the appearance of galvanized products
3.19 Additional coating
Application of galvanized post-coating as part of a duplex system (3.21), such as liquid coating or powder coating
ISO 1461-2022 “Hot dip galvanized coatings on steel products – Mga pagtutukoy at pamamaraan ng pagsubok”
3.20 Wet storage of stains
Surface stains caused by the formation of zinc corrosion products, usually zinc hydroxide and zinc oxide, when newly galvanized steel is stored or transported under wet or damp conditions
3.21 Duplex systems
Hot dip galvanized coating (3.2) with additional liquid coating or powder coating
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